Steel Industry Solutions
Advanced welding quality control and monitoring technologies
Industry Challenges & Solutions
Challenge
Welding quality relies on manual visual inspection with high miss rates and low efficiency
Solution
Thermal imaging welding quality monitoring system for automatic real-time detection and data recording
Challenge
Equipment data scattered across PLCs, unable to achieve unified monitoring and analysis
Solution
Integrate multiple PLCs via Modbus TCP protocol with unified dashboard for real-time monitoring
Challenge
Quality anomaly tracing is difficult due to incomplete production records
Solution
MES system links production scheduling and quality tracing with automated analytical reports
System Architecture
Equipment Layer
PLC
Modbus TCP
Sensors
Platform Layer
PLC Monitor
MES
Application Layer
Real-time Dashboard
Report Analytics